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Materials

Large scale production of plant-based nylon-6 edges closer

Lawrence ButcherBy Lawrence ButcherJuly 28, 20222 Mins Read
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Sustainable materials developer Genomatica (Geno) and Aquafil, an Italy-headquartered nylon manufacturer, have successfully completed the first demonstration scale production runs for plant-based nylon-6.

Geno and Aquafil have produced several tons of plant-based nylon-6 building block caprolactam, converted it to nylon-6 polymer, and are now in the process of transforming it for evaluation in nylon applications such as yarns for textile and carpet and engineering plastics as part of pre-commercial quantities from demonstration production taking place in Europe.

ā€œNow, more than ever, global brands are taking action to incorporate sustainable materials into their products,ā€ said Christophe Schilling, Geno CEO. ā€œWe’re working to build purposeful, traceable and transparent supply chains, in this case for nylon-6, with the goal to provide more sustainable products that consumers demand and material solutions that can help brands achieve their ESG goals.ā€

The companies have been collaborating to first produce pilot-scale quantities of plant-based nylon-6 and have now advanced to produce pre-commercial quantities at demonstration scale which will help determine the final design of future commercial production plants.

ā€œThe world needs every possible approach put into action to make supply chains sustainable and making bio-based nylon an essential piece of that,ā€ added Giulio Bonazzi, Aquafil CEO. ā€œPlant-based nylon can perfectly complement our approach to depolymerizing nylon products once they reach the end of their useful life. Together, we share a vision to lead the transition to more sustainable materials which has driven our long-term collaboration.ā€

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